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Buford T Justice Update: A TCI 700R4 And Breakaway Torque Converter Get Our 9C1 Caprice Shifty!


Buford T Justice Update: A TCI 700R4 And Breakaway Torque Converter Get Our 9C1 Caprice Shifty!
Last week I installed the cylinder heads, COMP lifters, rockers, pushrods,and LS lifter guides into Buford’s small block mill. While all that was nice, we still had a massive problem on our hands with the discovery of the huge crack in the bell housing of the TH350 that had been in the car since the summer. If you’re just picking up our story, we’ll clue you in on the fact that this was the second transmission to fail in the bell housing area since we have had this car.

The first transmission met its end in very violent fashion when the driveshaft came out of the car at 125mph on the dyno some months ago. That was the stock 700R4. I replaced that transmission with a TH350 that had been modified with a longer output shaft and tail housing extension so it fit right into place where the longer 700R4 had lived. That transmission had been sitting in my parent’s basement since it was used in a drag race car my buddies and I built in high school. I changed the filter and fluid, put a no-name 2000 stall converter in it and slammed it in the car with the help of Jon Wall, Tony Maffini, and beer in my driveway. I cruised the car all summer with that trans. To be honest, there were a couple of issues. The first was that the lack of the 700s short first gear pretty well cut the nuts off the car. The second is that the TH350 would start acting really weird when it got warm. It would jump out of gears and act pretty unhappy. I should mention that burnouts are pretty much a daily part of the program so the transmission was virtually always pissed.

So how and when did the bell housing break? When it broke, I don’t know. Scarily, it was probably before I drag raced it and made 10 or so dyno pulls on it. Or it broke during one of those two situations. One of the things you’ll see in the photos below is that it lost a good sized chunk on the driver’s side of the bell. When we took the old transmission out, the bell housing bolts were finger tight. I’m now virtually certain that this thing broke because the bolts were loose and the transmission was moving just enough to put extra strain on the bell housing and during a full throttle blast, drag strip pass, or dyno pull, it cracked. When we put the TH350 transmission in, I did not get back under the car and check the bell housing bolts for tightness after a few miles. If I had been more on top of stuff, this probably would not have happened. Lesson learned the hard way.

So, now that you know the back story let’s move forward. I’m going to tell you the rest of the story with photos and captions like we’ve been doing for all the updates! SCROLL DOWN TO READ THE REST OF THE STORY AND SEE HOW BUFORD GOT HIS SHIFT TOGETHER!

Since the TH350 in the car was a junker and my parent's basement was fresh out of serviceable transmissions, I picked up the phone and called our pals at TCI. After explaining the situation to them, giving them the cam specs I'd be running in the engine and talking about the power levels I'd be working to achieve down the road, we decided that one of their TCI Streetfighter 700R4 transmission packages would be the best way to go. This is a package that includes the torque converter, fluid, transmission cooler, dip stick, and TV cable. Basically, everything you'll need to get the transmission into the car and working. The transmission arrived all boxed up and on a pallet.

Here's the contents of the big package. The box on the left contains a TCI universal TV cable, the long snake like appendage in the front there is a dip stick, the transmission cooler is in the rear and one of the three jugs of TCI Max Shift transmission fluid is there on the right. The Streetfighter transmission we chose is good for up to 525hp. The converter comes installed on the transmission. The entire package has a retail price of $2559.00 from Summit Racing Equipment.

Here's what you can expect when you pop the lid open on your freshly arrived transmission. The expanding foam does a nice job of keeping everything tightly packed in the box.

TCI includes all of the necessary instructions to install the transmission and a couple of options on wiring the torque converter lockup. We STRONGLY recommend that you read all of the documentation with the transmission. TCI sends along a test sheet from after it was assembled as well.

TCI equips the StreetFighter transmissions with their Constant Pressure Valve Body which helps to ensure firm application of clutches and bands, the line pressure if beefed up for firmer shifting, a robust deep pan, and a universal wiring kit for the torque converter lockup.

When we talked to the guys at TCI about which transmission and converter would be the best for Buford, they were interested in the specs of the cam we'd be running. I provided them the info on the cam card and they suggested we go with a Breakaway series lockup converter. The stall speed is 2400 RPM and this matches the recommendation COMP gives for the Extreme Energy grind we are running. We get the performance benefits of a looser converter down low and the efficiency of a lock up unit for cruising. That's a cool scenario! The cost of the converter was figured into the package price of the trans.

As this work was completed in early December, it was colder than hell outside and working in my driveway again wasn't sounding all that appealing at this time of the year. I called Jon Sandahl and openly begged to use his shop and lift to do the work and he consented. I rumbled down with my father in law on a Sunday morning.

Doing the work on the lift with the right tools was sure a quicker operation than the previous swap in my driveway. We started by draining all of the speckled red fluid out of the old transmission. We then unbolted it and took it out after loosening the header bolts to gain enough room for the drop.

Just looking at the condition of the pan on the old transmission gives you a bit of an idea of just how hard that thing's life has been. At least it died with its boots on.

This photo was taken before we loosened up the header bolts to lower the transmission out. We were happy to find that the headers didn't have to come all the way out. It saved us some time.

Here's the dead player. The damage is not as extreme as we saw on the first transmission but it does show that basically two of the bolts on that side of the bell were doing nothing. The other bolts were very loose and I think that looseness contributed to what you see here. I've checked the bolts in the new transmission about a dozen times since installing it.

Here's a little closer look at the newly "customized" bell housing. Fail.

Bolting the TCI StreetFighter in was a very straightforward affair. Because the torque converter comes installed on the transmission, the only things we had to do were to swap the speedo gear, bolt the TV cable into place and then line 'er up. I should mention that we took a while closely inspecting the flexplate for any cracks or issues before bolting the new transmission up. All was good.

The transmission jack is God's gift to man. Being able to roll the thing into place and lift it vertically without fear of being crushed, it makes your day a whole lot more fun.

 

We made short work of bolting the converter and bell housing up. My father in law worked on hooking up the lines to the transmission cooler (which we'll document installing in an upcoming story) and I set to the wiring of the vacuum lockup switch that TCI equips these transmission with. There are a couple of options for wiring this up. The first is to simply run 12V switched power to the red wire, which will allow the switch to function automatically when it gets 8-10 inches of vacuum from the manifold in overdrive. The other option is to use the green wire and install a manual switch on the dash which would allow you to control the lockup manually. While the switch idea is appealing, it comes with some risk. Forgetting to flip that switch on while the transmission is in OD will result in damage after just a few miles. Because I occasionally have to remind myself to breathe on time, I linked the red wire to a 12V switched source and have been very happy.

The final step in the process is to correctly adjust the TV cable. As I'm using a customized factory bracket, I clipped the cable in and followed TCI's instructions, making sure the cable was snug at rest and very taught at full throttle. Driving with the TV cable mis-adjusted will cause damage to the trans in very short fashion. If the shifts are soft, happening rapidly, and "stacking" on one another, your cable it too loose and you're going to wreck the transmission. I was satisfied with the firm and crisp part throttle shifts of the transmission and the hard gear changes at full throttle. I can't wait to get this thing back on the drag strip with the right number of gears and more HP! Since I installed the transmission, I have put a couple hundred miles on the car and have no issues or complaints to report. The gas mileage is a hell of a lot better on the highway with OD and a lockup converter. That is for sure!

 CLICK HERE TO VISIT TCI.COM FOR YOUR TRANSMISSION NEEDS!

IN THE NEXT UPDATE — WE’RE BACK AT THE DYNO, SWAPPING CAMS AND MAKING MORE POWER…OR ARE WE?


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14 thoughts on “Buford T Justice Update: A TCI 700R4 And Breakaway Torque Converter Get Our 9C1 Caprice Shifty!

  1. Mr. Safety

    Dude, get a drive shaft loop, change those spongey motor mounts and throw a torque strap in it so you don’t kill the 3rd and most expensive transmission.

  2. Greg Rourke

    What Mr. Safety said. Also, is this the original flex plate? New ones from TCI are under 100 bones and a good investment. I’ve had failed flexplates that passed a visual inspection, hairline cracks between the bolt holes.

  3. TheSilverBuick

    Lift?!?!?! Cheat! cheat! cheat!! lol. Nice. And to finish it up with a burnout in reverse! J/k!

  4. Yello

    Like Leroy Jethro Gibbs, I don’t believe in coincidences – and broken bell housings are somewhat uncommon at this power level – So I’ll keep my fingers crossed for this transmission… and hope the name of the torque converter isn’t a jinx!

  5. Mr. Safety

    2 dyno runs and 2 cracked bell housings? That’s batting 1.000. There was way less hp back then and at least 50hp to 75hp more now. I’m betting 3 for 3 for a beer. Any takers?

  6. Brian

    You owe me a PBR. I have made 10-15 pulls since installing the trans. 🙂

    Your other points are well taken.

  7. Anthony

    Hey Brian,just remember whatever you do you better get that thing running good because Im gunnin” for you !

  8. Legitsu

    if you don’t change that flex plate and motor mounts this is whats gonna happen
    you are gonna take it to the trees you are gonna launch it
    its gonna roll about 15-30 foot and then you are gonna hear a bunch of unpleasant metallic noises followed by either the motor hitting the rev limiter or a loud THUD as you roll over parts of the tranny
    Anddd …. then you will be ordering a 4Th transmission
    also why is there no video of this beast roasting the tires off

  9. Beeterolds

    Wow Im glad I found these pages! My bro just picked up an 89 caprice, and we just scored a 1988 9c1 350 and 700 trans!

  10. Charlie

    I am seeing so much progress on this thing – and want to see some progress as well on Chicken Coupe!! What is the deal on that thing??

  11. Jim Rockford

    You are gonna regret that constant pressure valve body, I did some research on em when they first came out and for any kind of street driving they suck balls. Do I need to come up there and show you guys how to build this fucker?

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