So, I've had this slant six 1968 Dart for years and it has served me well. I bought it years ago, and as recently as a couple of years ago, I came down to the Dart as my only running car. Considering I never did anything to it after the initial get-it-running thrash when I got it, I consider that pretty good. So, yesterday, I pulled the motor. Reason? The last time I used it the exhaust manifold cracked in three pieces. It had been cracked since day one, but after a trip last July to Shaver Lake, it was all broken.
Bought a Clifford header, but of course ended up with broken studs in the heads. I decided since it leaks oil everywhere and is caked in grease, I might as well pull it and go through the engine.
What I Found:
Engine is 0.040-over, with 0.0007-0.001 taper. Wow, this thing is brand new.
Pistons are 0.175 in the hole.
55cc heads.
What I Want To Do:
Make more horsepower. It was pretty weak.
What I Don't Want To Do:
Swap to something else, even though I have plenty of other engines to choose from.
Plan
Keep it simple to avoid getting bogged down.
Disassemble, deck 0.060
Hand hone and re-ring
Bearings
Gaskets
Mill heads 0.060 for 10:1 compression with the same 0.040 pistons.
Howard's Cam, 220/220 0.475 on 110
Clifford header that started all this.
Port head.
Install old 1.74 Chrysler big block exhaust valve as intake valve (1.62 stock)
Install old 1.6 Chrysler big block valve cut down to 1.5 as exh. valve (1.36 stock)
Cut runners off stock intake manifold and fab new four barrel plenum. Arc weld.
Thermoquad
I have 10 pages of drawings on the intake manifold and it looks like it will be easy to make and really badass. Composite of the stock cast iron runners, ported, and 1/8 mild steel,
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