Re: My first "garage find" project '57 F-100 big back window
Remember this thing?.....well it hasn't been totally forgotten. It got put on the back burner as much more important projects needed to get done but I am back to getting the ol truck back on the road. One of the things that stopped the progress in it's tracks was discovering quite a bit of rust in major structural parts of the cab. And the more I dug into it the more I found. So the once seemingly to good to be true deal was in fact not too badly priced.
Here are some pics from the past couple days of work. As you can see the front cab mounts are 100% gone. most the sheetmetal forward of the seat was gone. And the steps inside the doors that SEEMED solid were a couple layers of sheetmetal pop riveted to the remaining metal. So I've been making new panels. Cutting, grinding, and welding away. I didn't get before pics of the passenger side but it looked just like the driver side with the exception that the bottom of the hinge pillar had to be totally rebuilt as the doors weight was making it sag. So here's the pics of what I've been up to since Sunday. Going to get all the sheetmetal work done this week and hopefully get some paint laid down and get behind the wheel.
The driver side as it sits now
Here's part of what was cut out of the passenger side. Note, the cab mount laying there. They do sell new ones....for $210 a side! So I made mine.
New side step
New floor board ready to be welded in.
Once side almost done.....now I get to do it all over on the other side.
This is all the junk removed from the cab so far. Rust, tin cover panels, and the styrofoam was glued inside the doors for sound deadening :roll:
Re: My first "garage find" project '57 F-100 big back window
Generally that's the idea. When working with this older steel the stuff just welds better in general. So I usually focus the heat into the original steel and let it "work it's way" into the new patch.
Re: My first "garage find" project '57 F-100 big back window
Thanks for the tip and the inspiration. Yesterday on my way home before I picked up Lee from daycare - I stopped at the local steel place and they happened to have a 17"x59" cut off of 20 gauge for the princely sum of $10 - that should be more than enough to patch the rockers in the daily driver, and make a few patches required in the ranger.
Please keep the photo's coming - I love this truck of yours.
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