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Starting a new project, 89 Mustang "back in the day" street / track day car

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  • #46
    Well, it's been a while since I posted any updates on this project, mostly because not much had happened with it (other than a bit more parts collecting) until today. Fortunately the chiropractor visits seem to have straightened whatever inflammed muscles were pinching on my sciatic nerve.

    My buddy of 30 years, and assistant in almost everything automotive I've done in that time, Stu K., came by today for a visit. I had ordered in some parts for his 64 Merc, and he hadn't seen the Mustang in person yet. So I coerced him to stop by and turn some wrenches for a few hours while he was here to pick up the Merc parts.

    I wanted to get the rear axle, exhaust, fuel tank, and front seats out of the car today. Earlier in the week I had started to unbolt the axle to control arm attachment points, but couldn't get the suspension in a position to fully remove the hardware. Having an extra pair of hands (and some more jack stands) made it much easier to get it all taken apart.

    Forgot to bring the camera down to the shop until we already had most of the stuff removed, but these shots will give some idea of the progress we made.

    Rear axle assembly out on the floor, nice clean housing to work with. It will be getting early SN95 5-lug axles (the extra length will work nicely with the 8" Saleen wheels), as well as 3.27 gears, and a Torsen diff.



    The car had some cheapie Flowmaster knockoffs hanging underneath, I'm not a fan of the sound of those mufflers really. I will be replacing them with Walker Dynomax Super Turbos instead. That's what I had on my old 87, and I always loved the sound of them behind a 5.0L Ford. As well they were the mufflers of choice for the Fox Saleens. One of the techs at the dealership just bought a Fox 5.0L that happens to be missing its tailpipes, so these will do nicely for him:



    Once the exhaust and diff were out, it was short work to remove the fuel tank. Because the car is so clean underneath, the straps and hardware are in very nice shape, and a quick hit with the impact gun zoomed out the bolts. Tank looks good, I am going to send it out for cleaning, since the fuel has been sitting in it for several years, and I have a Walbro 190 pump to go in too.



    A few shots underneath the car, Stu was astonished at how clean and solid the undercarriage is. Of course we are used to working on crusty shite that has experienced the road salt of Ontario winters, something which must have never happened to this car.







    Front seats removed, I've made a deal with Tom, the cousin of the previous owner, who helped me get the car out his aunt's backyard, to trade the seats for a T-5 bellhousing and block separator plate.



    We found the original ownership warranty card in amongst the crap and loose change on the floor, after removing the seats:



    Stu had a good used T-5 manual trans taking up space in his storage shed, so he brought that along today, along with a grey console to put in place of the original porno red unit.





    The drum brakes appeared to have pretty freshly installed shoes and drums, so Stu salvaged all that along with the minty e-brake cables for a Mustang project of his own (a bastard 67 notch with a Fox rear clip grafted in). Got to use the set of brake spring pliers that have been banging around in the bottom of my toolbox for 20-odd years. LOL



    After we were done for the day, I realized that the back of the shop was a mess with all of the stuff I had for the Mustang, as well as just getting the engine back for my 67 Beetle ... you can see it on a stand to the left of the 302 shortblock:



    Back in the late 80s, as far as I know the only caster plates on the market at that point were the original style Global West units. I remember them being something like $270 at the time, so for my old 87 we took some onion-head mounts and grafted them on to fabricated slotted plates. However these days GW doesn't have much demand for the old style plates any more, so they have them on clearout for $115 on their site ... I couldn't resist ordering a pair, which they were nice enough to send by postal service so that I wouldn't get boned on customs and brokerage fees, as would happen if they were sent by UPS. SHINY!!



    So that's pretty much it, once the front crossmember and suspension is out of the car, that will be it for the disassembly phase ... it will be time to start bolting the cool stuff on!

    It was great to make some progress today after the last several weeks of inactivity. A big thanks to my buddy Stu for turning wrenches today, he has always been a "git-er-done" guy.


    cheers
    Ed N.
    Ed Nicholson - Caledon Ontario - a bit NW of Toronto
    07 Mustang GT with some stuff
    88 T-Bird Turbo Coupe 5-speed

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    • #47
      Living in SoCal, the bottom of your car is what you see on nearly all of the cars of that age around here. It's been a long time since I lived in snow country, so I guess I had forgotten just how rusty things can be on the undercarriage.

      Keep up the great work.
      BS'er formally known as Rebeldryver

      Resident Instigator

      sigpic

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      • #48
        Great workshop you have there..sure seems like good space.

        (a bastard 67 notch with a Fox rear clip grafted)

        Anything on this one??

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        • #49
          Lots of space, but pretty warm on the sunny summer days! Stu is going to bring down a large fan we can put at one end to blow some fresh air through.

          No pics of the 67, I'll see if I can get some. The rear floors were all rusty, so he cut them out, and used everything from the rear seat area back out of a Fox that he had parted out. It's amazing how close a lot of it lined up! So now he has a 67 with a 4-link and coil spring rear suspension.


          cheers
          Ed N.
          Ed Nicholson - Caledon Ontario - a bit NW of Toronto
          07 Mustang GT with some stuff
          88 T-Bird Turbo Coupe 5-speed

          Comment


          • #50
            Looks great, and thank goodness for USPS shipping... (shakes fist at UPS)
            1997 Ranger 5.0L HO, GT40 heads/tubular intake, 65mm TB, 1.7rr, B303, Tri-Y headers, dual 2.5" exhaust, Flowmaster mufflers, T5 trans, Tri-Ax shifter, CenterForce Dual Friction clutch, 8.8 Traction Lok 3.55 gears, Cobra 13" front brakes, Cobra 11.65" rear discs.
            1997 Mustang GT
            sigpic


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            • #51
              Yes, I've only got drilled on that once in recent memory. Bought a gently used 190Lph Walbro pump off the Corral for $40, asked the guy to send it USPS. He gets all in a hurry to send it, it goes UPS. Paid $42 in duty and brokerage fees. For about $20 more I could have had a brand new pump. D'OH!!


              cheers
              Ed N.
              Ed Nicholson - Caledon Ontario - a bit NW of Toronto
              07 Mustang GT with some stuff
              88 T-Bird Turbo Coupe 5-speed

              Comment


              • #52
                Cool ride Ed looking good.
                Greg & Mendy Dayton, Ohio 2007LH 2008LH 2010LH 2011LH 2012 1st 2 stops 2013LH 2015 1st 2 stops2016LH 2017 first and last stops . 2018 LH ("It's better to be dead and cool than alive and uncool!! Harley Davidson!")

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                • #53
                  Haven't updated this thread for a while, because there hasn't been much to report. Picked up a few more pieces here and there, including a decent replica Saleen body kit and some LX bumper covers to give me the outward appearance I'm after, but not much actual progress on getting it all put together. Was having too much over the summer and fall beating on my poor old Taurus at the track I guess. LOL

                  This has officially become a winter project obviously, we'll see if we can have it up and running for the local track days starting in May 2012.


                  cheers
                  Ed N.
                  Ed Nicholson - Caledon Ontario - a bit NW of Toronto
                  07 Mustang GT with some stuff
                  88 T-Bird Turbo Coupe 5-speed

                  Comment


                  • #54
                    Ed, I am glad to see this project is still active!
                    http://www.bangshift.com/forum/forum...-consolidation
                    1.54, 7.31 @ 94.14, 11.43 @ 118.95

                    PB 60' 1.49
                    ​​​​​​

                    Comment


                    • #55
                      Great thread!

                      I've been kicking around the idea of a Foxbody for a road race project for a while now so I'm definitely going to keep my eye on this one.

                      Congrats on picking up such a clean car and keep up the good work!
                      I take photos.

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                      • #56
                        There are so many new and used aftermarket parts out there, plus SN95 stuff available as an upgrade, that a Fox track car can be put together pretty reasonably. And done right (and not too crazy), you'll end up with a fun, reliable, relatively quick car.


                        cheers
                        Ed N.
                        Ed Nicholson - Caledon Ontario - a bit NW of Toronto
                        07 Mustang GT with some stuff
                        88 T-Bird Turbo Coupe 5-speed

                        Comment


                        • #57
                          Making a bit of progress finally. I had taken the 8.8" rear axle in to the dealership a few weeks ago to get the 3.27 gears and differential installed. The technician got the rear axle finished up a few days ago, I brought it home last night. Just need to bolt on the caliper brackets, and get the panhard bar mounting looked after. Will probably try to redo the lower control arm mount holes as well for a bit of anti-squat.

                          Also took the engine in to work to get the help of one of the other techs to get it assembled. Camshaft and lifters are in, heads are bolted on, we just need to the external bits now. Next step I think is to get all of the front suspension bits installed, I got the front crossmember cleaned up tonight in preparation.


                          cheers
                          Ed
                          Ed Nicholson - Caledon Ontario - a bit NW of Toronto
                          07 Mustang GT with some stuff
                          88 T-Bird Turbo Coupe 5-speed

                          Comment


                          • #58
                            A little bit more progress this week. Got a couple of the Continental Extreme Contact DW rubber that I will be running for street / wet track usage mounted up on some of the 8" Saleen 5-spoke wheels. They are just little 225/55R16 skins, fairly rounded shoulders that shouldn't track around on the truck ruts too badly, and soft sidewalls to hopefully soften the blow of the 1050 lbs./inch front springs for street driving. LOL On the 8" wheels they look pretty good, I was afraid that the sidewalls look "pulled out" too much, but these particular tires have a pretty good section width for a 225. So now I have some 5-lug wheels with tires on them ready to roll on once I have the new brakes and suspension in either end of the car.





                            Today we moved the car out of the corner of the shop to get some more space around in for working. My landlords aren't back until the end of April, so I have pretty much free reign until then. Took if off the dollies, and up in the air on some sturdy stands. Also started looking at the rearend assembly to check that the aftermarket axles are the correct length for the SN95 brakes, they seem to be good.





                            Also started looking at the front suspension stuff, with the new crossmember, SN95 control arms with the FMS extended ball joints installed, and SN95 steering rack.



                            Started the preparations for removing the original front suspension and crossmember out. Since I will not be reusing anything there, I am going to try to take out the crossmember with the control arms, spindles, and struts still together, all as one big chunk. Brake hard line to flex hose nut came undone easily on the left side, the right is being a bit stubborn, but some heat should fix that up. Got the steering shaft unbolted as well, I have a replacement for that.

                            This week I have to gather up a few more hardware items, get some paint on the crossmember, and give the rearend housing a bit of cleaning before a coat of paint on it as well. The engine is pretty close to being ready to go back in, so I want to get all of the front suspension stuff done and out of the way to prepare for that.

                            As they say, "To be continued" ...
                            Ed Nicholson - Caledon Ontario - a bit NW of Toronto
                            07 Mustang GT with some stuff
                            88 T-Bird Turbo Coupe 5-speed

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                            • #59
                              Summer's on its way...good luck with the wrenching. Man that thing is clean for an ON car.
                              Michael from Hampton Roads

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                              • #60
                                Yup, super clean car, I was astonished at how nice it was when first checking it out in the spring of 2011. For $1500 I would have taken it, the owner couldn't get that for it the previous summer. I was happy to take it off his hands for $1000. Really need to get this thing rolling for the spring, my poor $700 Taurus SHO is getting worn out from the track trashings. The last few times out I could feel it down on power ... I'm afraid that it will go kablooey if I keep wailing on it.


                                cheers
                                Ed
                                Ed Nicholson - Caledon Ontario - a bit NW of Toronto
                                07 Mustang GT with some stuff
                                88 T-Bird Turbo Coupe 5-speed

                                Comment

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