The hilbourne used 1/8" pipe taps on the 90 degree mechanical injectors. If you want to thread them in maybe you can get some brass pipe nipples and cut off the threads off the end and epoxy the injectors into the end of the pipe. The ID of the pipe is close to the 5/16ths you were mentioning, if you are really trying to get them to thread into the manifold. I see what you are getting at, where BK welded in bungs (nice work) you just figure threading them in at that point is pretty simple.
Those things fire so many times per second you gotta think any machine work at all is gonna mess with the internal screens or tiny ports the fuel is actually shooting out of. I'm just pretty sure they came up with o rings bungs for alot more reasons, including heat transfer. Think of how many other injectors they could sell if people kept stripping the threads.

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