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Turning Wrenches - D100

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  • Turning Wrenches - D100

    Here is one that I got started on late last year that ended up taking a couple of steps backward, but is back on track. I bought a 72 D100 because I just really like that era Dodge truck. I've had a '77 stepside since the mid '90's, but I mothballed it because I just cannot stand having to take it in for California smog inspection. I was actually just looking for a wreck of an earlier truck to "re-identify" my '77 when I found the '72. It is a fleetside, but it was in really nice condition, relatively speaking, other than a rusted through bed floor. It's a factory A/C truck, which was a must have while I was looking, and a 360/auto.

    I drove the '72 for the summer last year, making a few repairs to get it functional, but one day I was just hauling serious 'A' on the freeway, and with the 3.55 gears winding it up, came in with a rod knock. The oil pressure was pretty questionable to begin with, and probably starved it due to a clogged pick-up tube. One of the things I needed to do was the timing chain, and when I opened it up to replace it, the factory nylon-clad gear was fully fragged. No doubt where all that plastic ended up. I decided to park it rather than risk poking a rod through the premium '72 360engine block.

    I wanted to put a good fuel-economy engine in the D100, and had a 318 dyno engine. This piece put out 426 horsepower with max-ported Enginequest iron heads, and 400 horsepower with box-stock EQ's. This was with an Air-Gap intake and a Comp XE275HL, which is 231/237, and .560-inch lift with 1.6:1 ratio Magnum rockers.

    Before putting it in the truck, I put on the stock EQ heads, a ported standard Performer intake (spread-bore flange allows for a big Thermoquad), and then de-cammed it with an old Erson TQ20 cam. I've recycled that same old TQ20 cam in street-bound small block Mopars since the late 1980's. That brought the cam down to 214/214 and about .480 lift with a set of Comp Magnum SB Chevy 1.6 rockers. I figure the 318 should still be good for about 370 hp- maybe more.

    A key upgrade I wanted in this truck was an overdrive trans. I had a 518 from TCI new in the box that I got for my '77 truck. It had been collecting dust for years since I parked and non-opt the truck in protest of having to smog it. This engine/trans combo seemed like the perfect set-up for the '72. I got it all together last fall.



    I dropped the combo into the Dodge and just had to fab a new crossmember. I got the tubing and I think it was a Mustang insulator. The floorpan needed a couple of dimples to clear a boss on the right and a fitting on the left. I got really busy at this time with major improvements to my workshop, and just pushed the Dodge outside. I covered the engine with black plastic and tossed an old blanket on top of that, and parked it under a tree with no hood on it.



    I let it sit out there all winter. This morning I brushed the leaves off the blanket, and found mice had taken over the space between the engine and its coverings. Damn, what a mess. The debris packed on top of the intake was unbelievable. Worse, I had left the distributor out, and the mice made their way inside the engine.

    Today, I pulled the truck into the shop and marked the floorpan for clearancing. Then I yanked the engine and trans, and split them. Pulled the engine completely apart tonight to a bare shortblock, and fortunately no debris past just under the distributor hole, and no rust or damage inside. I'm going to put the engine back together tomorrow, and then dyno it later in the week. Then clearance the floorpan as marked, stab then engine/trans back in, and build the cross member. I hope to have it running by Monday.
    -dulcich
    Last edited by dulcich; March 27, 2012, 01:04 AM.

  • #2
    everybody needs a truck, and I'm actually pretty impressed with the 318's performance with no more schmancy parts than it has. Should make a nice driver.
    Flying south, with a flock of bird dogs.

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    • #3
      Storage sure can make for lots of work. This is going to be another great vehicle for your fleet. It's hard to beat a well built small block and over drive auto for a great all around combination.
      There's always something new to learn.

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      • #4
        Steve, that's cool! My friend Pete has a '72 D100 too...

        That which you manifest is before you.

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        • #5
          Originally posted by dulcich View Post
          . I got really busy at this time with major improvements to my workshop, and just pushed the Dodge outside. I covered the engine with black plastic and tossed an old blanket on top of that, and parked it under a tree with no hood on it.
          I let it sit out there all winter. This morning I brushed the leaves off the blanket, and found mice had taken over the space between the engine and its coverings. Damn, what a mess. The debris packed on top of the intake was unbelievable. Worse, I had left the distributor out, and the mice made their way inside the engine.

          -dulcich

          and what did we learn today kids?
          If you can leave two black stripes from the exit of one corner to the braking zone of the next, you have enough horsepower. - Mark Donohue

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          • #6
            Nice truck there, Brian.

            My 77 D100 stepside, along with the 69 Dart were my daily drivers for nearly a decade. I got the 77 for 350 bucks, and it was always kind of rough, but it never left me stranded.

            Oddly, I was on the freeway with it headed into LA doing about 90mph when some gal talking on the phone driving an Explorer passed me. This was a few years back when they were in the news for exploding tires. As she passed I was smugly thinking to myself, ‘Look at that clueless broad; probably a blowout and accident waiting to happen.’ Not a half a minute later the right rear 275 60-15 Dunlop GT Qualifier on my pickup exploded! The tread completely separated from the carcass, but remained attached at one end, turning into an 8-foot bullwhip that pounded the rear fender to oblivion.

            I fixed the damage, but had bought a Durango about that time and parked the truck. It had always been a huge pain to smog because it required inspection, but had a placard for an engine swap to an earlier 1971 360, and was grandfathered as exempt from ‘77 emissions equipment. The engine in that truck had no emissions equipment and the usual hot-rod parts. Try explaining all that to the smog guy every time.

            Well the Durango now has 310K miles and I want to switch back to an old D100 that is emissions exempt for a daily driver. The old pick-up is way better in almost every way. I think with this drivetrain combo it should be great fun to drive, and very practical. Once it is done I should finish up rebuilding the Dart and I’ll have regressed to where I was 15 years ago. No more hassle with ‘the man’, and no more newer cars for me.
            -dulcich

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            • #7
              the smog issues you guys have to deal with would make lesser men give up the hobby.

              what a holy PITA.
              If you can leave two black stripes from the exit of one corner to the braking zone of the next, you have enough horsepower. - Mark Donohue

              Comment


              • #8
                Originally posted by JOES66FURY View Post
                the smog issues you guys have to deal with would make lesser men give up the hobby.

                what an UNholy PITA.
                i feex.
                Life is short. Be a do'er and not a shoulda done'er.
                1969 Galaxie 500 https://bangshift.com/forum/forum/ba...ild-it-s-alive
                1998 Mustang GT https://bangshift.com/forum/forum/ba...60-and-a-turbo
                1983 Mustang GT 545/552/302/Turbo302/552 http://www.bangshift.com/forum/forum...485-bbr-s-83gt
                1973 F-250 BBF Turbo Truck http://www.bangshift.com/forum/forum...uck-conversion
                1986 Ford Ranger EFI 545/C6 https://bangshift.com/forum/forum/ba...tooth-and-nail

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                • #9
                  If I lived where cars didn't rust to oblivion - I'd drive older and easier to fix stuff too, it's not that hard to make an older vehicle get comparable fuel economy to a new one of the same type.
                  There's always something new to learn.

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                  • #10
                    Milner, your're right on all counts, plus those old trucks are flyweights compared to newer ones.

                    Joe, you are not kidding. As I mentioned, the 77 truck had an official BAR doorjamb placard grandfathering it for an engine swap exemption to a 71 360. If the swap was performed prior to the rules change in 1983, the swap defaults to the engine’s original emissions package. So that truck just needs PCV. So I had the headers, four barrel, duals etc.

                    Now here’s the rub. Besides having to explain the weird exemption, the smog guy will still hold it to the original 1971 equipment. All 1971 360’s were two barrels, so to pass the smog guys would make me put a two barrel back on it, along with a closed air cleaner and heat stove. I made a steel plate that mounts a BBD two-barrel and bolts to the Edelbrock intake. I had to put the closed can air cleaner on it and rig a ridiculous heat pipe off the header to the air cleaner. I’ve actually had this stupid “smog-kit” in a box to equip that truck to pass. All that bull has zero impact on the actual emissions, but I had to jack with it every time. Really, that was the main reason I quit driving that truck.
                    -dulcich

                    Here's a pic of the '77 when it was in regular use. It was always kind of rough, but ran great for what it was, and had full rebuilt suspension and brakes. If the smog law change gets though in CA, I'm going to fully restore the '77 for my son. He loves the 'Brown Pickup'.

                    Last edited by dulcich; March 27, 2012, 07:07 AM.

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                    • #11
                      Slots, love those freakin wheels on just about anything.

                      I do like that era of Dodge, and the stepsides on all American pickups always looked cooler than the slab sides - all be it at the expense of cargo volume.

                      That's my favorite mopar on the trailer too.
                      There's always something new to learn.

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                      • #12
                        Originally posted by milner351 View Post
                        If I lived where cars didn't rust to oblivion - I'd drive older and easier to fix stuff too, it's not that hard to make an older vehicle get comparable fuel economy to a new one of the same type.
                        obligatory Bangshift derail. I was reading a National Geographic this weekend, circa 1959. The car ads always fascinate me. There were 3 ads of particular interest. Citreon, touting 50mpg from a 2CV, Mercedes-Benz being exclusively imported and marketed by Studebaker-Packard, and Renault wanting you to buy an 1100.00 car when you came to Europe noting that it got 40mpg.

                        It took me a couple of minutes to realize Imperial gallons (5 quarts) were making those MPG figures, but still...

                        Okay, back to the 318 / OD / F* "the man" and his smog nazi's.
                        Last edited by Beagle; March 27, 2012, 07:13 AM. Reason: type first, grammar later.
                        Flying south, with a flock of bird dogs.

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                        • #13
                          That truck is coolio, Steve! Do it up Warlock style for your boy!
                          That which you manifest is before you.

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                          • #14
                            Originally posted by Brian Lohnes View Post
                            That truck is coolio, Steve! Do it up Warlock style for your boy!
                            Thanks, Brian. James is just 12 right now, so I have time on that project. When I got the 72 he got all worried, and asked me with great concern, "but what about the 'Brown Pickup'." I actually gave it to him when he was 6 or 7 years old, and then had to 'give' my
                            Jeep to his younger sister 'to make it fair'. We all call it 'Emily's Jeep'.
                            -dulcich

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                            • #15
                              Dads giving their kids cars...fun stuff! My boy is 13 and got his first truck on Sunday. 93 Dakota for the best price you can imagine...free.

                              My daughter will be 16 in December and I now have her truck. A 2000 Dodge Ram (standard cab) that I picked up off a guy who was leaving for England for a grand.

                              They are little gear heads so they are both pretty excited.
                              If you can leave two black stripes from the exit of one corner to the braking zone of the next, you have enough horsepower. - Mark Donohue

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